Custom hardware OEM designs meet customers' requirements

It is a truism in hardware design that an off-the-shelf offering is often inadequate and a custom design is required when the application requires it. To meet these requirements, EMKA offers modifications to its standard portfolio or completely independent designs. These customized products become the “OEM standard” in production series. This may involve material and/or sealing changes with design adjustments for usage requirements such as access or leverage requirements, e.g. B. for gloved hands, high load/leverage requirements and specific sealing or ventilation specifications.

Andrew Clutterbuck, MD at EMKA UK, explains: “EMKA is one of the few companies that can offer this service completely in-house and with our own proven quality control – meaning customers can benefit from complete production expertise from a single source.” Source.”

Due to their wide range of services, the company's engineers can meet individual customer needs from the development to series production of a design. This includes control standards according to DIN EN ISO 9001:2015 and a continuous improvement process that guarantees a very high level of quality. Highly qualified, long-standing employees bring comprehensive know-how from their established culture and many years of experience in this manufacturing area. This includes the mechanical engineering and automotive, electrical and telecommunications industries as well as the HVAC sector in global markets as diverse as Europe, Asia and the USA.

The custom manufacturing team can utilize a wide range of processes including plastic injection molding, zinc and aluminum die casting, and stainless steel precision casting with surface treatments such as electrolytic polishing, rough, mirror polished, brushed, galvanized and coated surfaces. Punching, bending and metal processing are also part of the offering, as is extrusion in EPDM, NBR, PVC and TPE. Otherwise, the team offers machining and post-processing/CNC, aluminum forging, friction welding, sealing foams as well as assembly work on individual parts and complex assemblies through to final machining and assembly.